Polyethylene, Steel and Fiberglass Storage Tanks and Industrial Mixers
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  INSTALLATION GUIDE    

Polyethylene Tank Installation Guide

Dear Valued Customer,

Thank you for making Arrowhead Tanks as your chosen tank supplier! After being in the tank business for over 30 years, we are convinced that proper installation is the key to long term, trouble-free tank service. Please study the following information, it will make a tremendous difference in the useful life or you tank.

Safety Checklist

  • Check chemical compatibility of chemicals being stored with that of the polyethylene tank and fittings.
  • Adequately vent tanks to maintain atmospheric pressure only.
  • Do not allow the purging of tanker truck fill lines to over-pressurize polyethylene tanks.
  • Prevent excessive heat near or inside the tank. Polyethylene tanks are designed for a maximum continuous temperature of 100° F. Tanks must be specially designed for use above 100° F.
  • Have and use the Material Safety Data Sheets (MSDS) for the product being stored.
  • Regard tanks as confined spaces. Follow proper entry procedures.
  • Make sure ladders are properly secured, top and bottom. Allow only one person on the ladder at a time.
  • Avoid standing and working on tank domes. The surface is flexible and slippery. There is no weight or load rating for the dome.
  • Never move a tank that is holding liquid and never allow personnel under a tank when it is being lifted!

Unloading Instructions

By Forklift:

  • Make sure the forklift lines are smooth and free from burrs.
  • Use extended tines if handling a large tank.
  • Tie the tank to the forklift mast if there is a possibility of
    rolling or sliding.

By Crane:

  • Use the usual method of rigging and lift a tank with slings or use a pipe and chain in the manway of the tank as shown in the adjacent picture.

 

Polyethylene Tank Installation Guide

Tightening Fittings & Bolts

Do Not over tighten fittings and bolts on plastic tanks.

Plastic nuts on bulkhead fittings
1/4 turn beyond hand tight
Metal nuts on 5/16" metal studs 12 ft lbs torque
Metal nuts on 1/2" metal studs 30 ft lbs torque
Metal nuts on plastic-headed metal stud bolts 20 ft lbs torque

Use lubricants on metal studs and stud bolts to prevent seizing.

  • Use flexible connections to allow for expansion and contraction. This will help protect the tank from pump and piping vibration. DO NOT CONNECT DIRECTLY TO RIGID PIPING.
  • Fill the tank with water and hydrotest after installation to ensure tank and fitting integrity.

Field Installation of Liquid Level Gauge

Sight Glass Style:

  • Break the two unions apart.
  • Screw the short nipple with the one half of the union into the factory installed sight glass fitting. Use Teflon tape or paste as thread sealant.
  • Rejoin the unions and tighten.
  • Hydrotest

Reverse Float Style

  • Make sure gauge rope is seated on the pulleys and working freely in both directions.
  • Connect threaded pipe or nipple on the end of the gauge into the dome fitting. In order to facilitate later maintenance, DO NOT GLUE THE CONNECTION.
  • Attach the exterior portion of the gauge to the pipe support bracket on the side wall of the tank.
  • REVERSE FLOAT STYLE required for Sulfuric Acid applications.

Installation Checklist

  • Retrieve and check the uninstalled parts, usually shipped inside the tank.
  • Place the tank wisely, proper placement will make servicing easy and less expensive.
  • Place the tank wisely, protecting personnel from chemical danger & protecting the tank from
    traffic damage and excessive heat.
  • Utilize adequate secondary containment according to particular chemical danger and
    governmental & industrial requirements.
  • Use Teflon tape, paste, or both on all threads. DO NOT OVER TIGHTEN!
  • Fully support the entire bottom of the tank on clean, smooth foundation or in factory approved metalwork.
  • Fill the tank with water and hydrotest for 24 hours after installation to ensure tank and fitting integrity.
  • Install the needed labels for chemical warning and response according to industry best practice and governmental requirements.
  • Make sure there is a manufacturer's warning label on the tank.
  • A flexible hose connection must be used to allow for expansion and contraction; solid piping may contribute to premature failure of the tank and fittings
  • Do not set the tank on sharp objects, rocks or uneven contour. Sand, fine soil or smooth concrete
    make ideal bases.

Extreme Caution:Consult Arrowhead Tank Sales on any application where continuous use is above 100° F.


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ArrowheadTanks.com
2909 S Hoyt Ave.
Muncie, IN 47302

Phone: 765-286-0533
Fax: 765-286-1681

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